3D printing in the military sector

3D Printing for the Defence Sector: Drones, weaponry and more

At Additium 3D, we offer complete 3D printing solutions for the military, for customised 3D parts such as drones, logistic parts, vehicles...

Innovative and comprehensive solutions for the Military Industry

Although for privacy reasons we cannot disclose specific customer names, Additium 3D has worked with leading defence companies, providing custom 3D printing solutions for a variety of projects. These cases highlight the effectiveness of our technology in manufacturing functional and robust parts for defence applications.

Main uses of 3D printing in the military

How is 3D printing used in the military?

Rapid production of spare parts
To repair vehicles, weapons or equipment directly in the field or at bases, reducing waiting times and logistics.

It allows parts to be tailored to specific needs or to create unique designs that could not easily be manufactured using traditional methods.

Before launching into mass production, military engineers can test specific weapon designs, drones or tools.

Ideal for reducing weight in vehicles, aircraft or individual equipment, while maintaining the strength required for extreme environments.

The use of large-scale 3D printers to erect shelters, command posts or temporary structures in remote areas has been explored.

From prosthetics to medical instruments, 3D printing offers quick and adapted solutions in resource-constrained environments.

Drone parts can be easily printed and replaced, speeding up reconnaissance or logistical support operations.

Realistic replicas of weapons, scenarios or tools are created for tactical training without the cost of real equipment.

For bodies such as space forces or units in isolated locations, 3D printing makes it possible to produce what is needed without relying on external supply.

By manufacturing directly at the destination, the need to transport large quantities of material is reduced, which also reduces the risk in conflict zones.

3D manufacturing of military parts

3D Printing applications in the military sector

Drones and autonomous systems

Manufacture of lightweight housings, brackets, frames and fairings, optimising performance and resistance in extreme conditions.

Parts for quick assembly

Manufacture of easily replaceable parts such as brackets, guards and adapters, essential to keep systems operational in the field.

Armament and tactical logistics

Manufacture of brackets, anchorages and customised transport boxes to improve the security and organisation of armaments and logistic equipment.

Vehicles and mobility

Adaptation of land and sea vehicles with functional parts, reinforcements and customised anchorages for greater flexibility and adaptability.

Communications and electronics

Manufacture of antenna mounts, GNSS equipment housings and watertight enclosures to ensure robustness and efficiency in communication systems.

Military infrastructure

Creation of tactical models, signalling systems and logistical support for planning and operations in hostile environments.

Empower your strategy with 3D Printing

At Additium 3D we are committed to delivering 3D manufacturing solutions that transform the way military forces operate.

Guille from Additium3D

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3D printing experts for business

Why choose Additium3D 3D printing?

Full service: from design to manufacture

We offer a comprehensive service that covers the whole process. If you only have an idea, we start with the design phase, where we work hand in hand with you to understand your needs and requirements. Finally, we carry out large-scale 3D manufacturing, using advanced technology to produce all the necessary units with the same attention and quality.

We are a real company. You can visit us in Valencia

Value what really matters: quality, speed and accessibility. Here, you won't deal with intermediaries; you'll talk directly to our technical experts, from the reception of your files to the production and shipping of your parts.

We are creators, not resellers. And we pride ourselves on producing and manufacturing everything in-house.

We work closely with you

In the testing phase you can review and validate the prototype. And once we have the finalised design, we start the full-scale production phase to ensure that the result meets your expectations.

TESTIMONIALS

Customer stories

"One of the few companies that is a pleasure to work with. Thank you for your services. I will certainly continue to use your services (...)".

Néstor Grande

Art Director at Montiego

ADDITIUM 3D has done some exceptional printing work for me. They scanned my parts and printed them in superior quality.
They have also printed pieces downloaded from public libraries which have been very useful for my models and scale models. They are fast in execution and delivery. 

Paco Niederleytner

Founder

Order received correctly. They were able to capture exactly the idea I asked for. Everything perfect and very friendly!

Maria Pallas

Founder

Spectacular work and treatment. Couldn't have looked better!

Alberto Artola

Founder

Real examples of how 3D printing is being used by different armies

3D printing in the defence sector United States

United States (US Army, Navy and Marines)

3D printers on the battlefield: The US Army has developed mobile labs that travel with troops and include 3D printers to manufacture spare parts on the fly.
3D printing in defence UK

United Kingdom (British Army)

Military drone printing: The British military has developed drones that are 3D printed and assembled in less than 24 hours, used for reconnaissance missions.
3D printing in the defence sector Germany

Germany (Bundeswehr)

Military drone printing: The British military has developed drones that are 3D printed and assembled in less than 24 hours, used for reconnaissance missions.
3D printing in the defence sector France

France (Armée de Terre)

Rapid prototyping: The French navy is using 3D printing to design new weapons and maintenance tools in less time.

Frequently asked questions

FAQS 3D PRINTING DEFENCE INDUSTRY

  • PLA or PETG: These plastics are easy to print and fairly inexpensive. They are mostly used in recreational, educational or prototype drones. They are lightweight, but not very resistant to heat or strong impacts, so they are not recommended for demanding conditions. 
  • Nylon (PA) or Polycarbonate: Much more resistant to shock, vibration and high temperatures. They are ideal for drones that need to withstand real flight conditions or higher loads. They also allow some flexibility without breaking, which makes them more durable over time.
  • Carbon fibre composites: They are the top in terms of performance. They combine light weight with excellent stiffness and strength. That's why they are used in professional, industrial or even military drones, where aerodynamic performance and reliability are key.

It depends on the size and complexity of the design, but it can take between 4 and 24 hours.

For example, a compact reconnaissance drone can be printed in about 6-8 hours. Some armies, such as the British, have assembled printed drones in less than 24 hours from scratch.

Weight varies greatly depending on design and materials, but an average-sized 3D printed drone typically weighs between 200 and 800 grams (excluding battery and electronics). In the professional or military field, they can weigh more than 2 kg if designed for specific missions.

Yes, more and more. The armies of the US, UK, Israel and Germany, among others, use it to:

  • Printing spare parts on the battlefield.
  • Create drones and vehicle parts.
  • Manufacture structures or tools on demand.
  • Reduce logistics times and costs.

In part, yes. Some non-critical parts (such as brackets or aerodynamic components) are already 3D printed. However, propulsion systems, explosives or guidance components are not printed for safety, material and regulatory reasons. Still, the technology is advancing and is being researched for wider future applications.

LET'S TALK

Choose how to contact

Talk with Addit-IA

Get quick answers on industrial additive manufacturing thanks to our artificial intelligence trained with Additium 3D expertise.

Schedule your free consultation

Book a call with me and tell me about your project: I will guide you without obligation on how to optimise your production with 3D printing.